LCM Workshop
Shenzhen Skynex Tech Co.,Ltd.
- LCM Workshop covers an area of 2000 square meters and houses a comprehensive manufacturing division that produces B/L (Backlight), LCM (Module), and various LCD products ranging from 3.5 inches to 17 inches in size. The division is equipped to specialize in optoelectronic product manufacturing. The workshop maintains a controlled environment with a cleanliness level of 10000 in general areas, 1000 in specific zones, and a dedicated dust-free space of 1500 square meters.
- To ensure cutting-edge production capabilities, the company has introduced a batch of state-of-the-art fully automatic COG Bonding equipment and TFT production processing lines, along with 4 assembly lines for backlight assembly and 2 standard production lines. The combined capacity of these facilities ranges from 15,000 to 25,000 units per day.
LCM Production Process
01. LCD Cutting Line
LCD Large Board Cutting
LCD Substrate Splitting
LCD Full Inspection and Electrical Testing
LCD Cleaning
LCD Appearance Inspection
02. Patch Line
Fully Automatic Feeding
Grinding and Cleaning
Baking and Dry
Patching Top Polarizer
Patching Bottom Polarizer
Appearance Inspection
Defoaming
03. FOG Bonding Line
Fully Automatic Feeding
LCD ITO Cleaning/Baking
IC ACF Attachment
IC Bonding (Fake/Original Press)
FOG ACF Attachment
FOG Hot Press (Fake/Original Press)
FOG Electrical Testing
FPC Attachment with Reinforcing Adhesive
ITO Terminal Gluing
FOG Appearance Inspection
04. Backlight Line
Glue Coating of Light Bar
Glue Frame Stick Light Strip
Assemble Light Guide Plate
Assemble Reflective Film
Assemble Lower Iron Frame
Assemble Diffusion Film/Enhancement Film
Assemble FOG (Fiber Optic Glass)
Assemble Upper Iron Frame
Backlight Welding
Functional Testing
Glue High-Temperature Solder Pads
Attach Easy Tear Tape
Attach Product Labels
FQC Functional Testing
Appearance Inspection
OQC Sampling Inspection
Packaging
Storage
SMT Workshop
Shenzhen Skynex Tech Co.,Ltd.
- The SMT (Surface Mount Technology) workshop covers an area of 1000 square meters. The workshop is fully equipped with imported machines, comprising five production lines. Each line has a capacity of over 500,000 components, resulting in a total capacity of more than 2 million components for the four lines combined. The company's current equipment includes:
1. Three sets of Timely High-Speed Automatic Screen Printers (CP743).
2. Two sets of QP Multifunction Automatic Unloaders.
3. Two sets of Reflow Soldering Machines.
4. Two sets of AIO Testing Equipment.
5. Two backend production plugin lines.
SMT Production Process
PCB Loading
Printing
Solder Paste Inspection
SMT for Small Components
SMT for Type A Components
OverTransfer Machine
Reflow Soldering
AOI (Automated Optical Inspection)
Post Welding
Appearance Inspection
Plugin Insertion
Wave Soldering
FQC (Final Quality Control) Inspection
Packaging
Warehousing
Indoor Monitor Assembly Workshop
Shenzhen Skynex Tech Co.,Ltd.
- The assembly workshop covers an area of about 2000 ㎡ , while the warehouse occupies around 2500 ㎡. The workshop is equipped with four brand-new professional assembly lines, each measuring 50 meters in length, along with corresponding testing,trial equipment and a large team of skilled assembly workers, quality inspectors, and excellent professional management personnel. The workshop is capable of assembling and testing various video door phone intercom devices with a daily production capacity of 3000-4000 units. Additionally, it can handle video driver module product assembly and testing with a daily production capacity of 8000-10000 units, as well as assembly and testing of OEM/ODM mainboards for video door phone intercoms with a daily production capacity of 5000-8000 units.
Indoor Monitor Assembly Flow Chart
01. Pre-Processing
Motherboard Burning Software
Welding Horn
Lock Horn
Panel Sssembly Module
02. Assembly Line
Install lenses
Install Module
Lock Motherboard &Install Microphone
Lock Back Cover
Finished Product Inspection
Failed - Repair
Packaging
Warehousing
Outdoor Station Assembly Workshop
Shenzhen Skynex Tech Co.,Ltd.
- The assembly workshop covers an area of about 2000 ㎡ , while the warehouse occupies around 2500 ㎡. The workshop is equipped with four brand-new professional assembly lines, each measuring 50 meters in length, along with corresponding testing,trial equipment and a large team of skilled assembly workers, quality inspectors, and excellent professional management personnel. The workshop is capable of assembling and testing various video door phone intercom devices with a daily production capacity of 3000-4000 units. Additionally, it can handle video driver module product assembly and testing with a daily production capacity of 8000-10000 units, as well as assembly and testing of OEM/ODM mainboards for video door phone intercoms with a daily production capacity of 5000-8000 units.
Outdoor Station Assembly Flow Chart
01. Pre-Processing
Install Waterproof Gasket on the Upper Edge
Attach EV Pad to the Display Bracket
Waterproof Pad for Key Holder
Welding Horn Wire
02. Assembly Line
Lock Top and Bottom Guards / Install lenses
Install Display/ Lock Display Stand
Install Camera Bracket/Install Camera
Light Board/ Body Detection Module
Install Button / Lock Button Bracket
Install Keypad/ Install Bluetooth Module
Install Brush Plate /Lock Horn
Install Motherboard/ Lock Back Cover
03. Finished Product Testing
Failed Test- To Repair
Pass Test-To Package
Warehousing
Finished Product Test Equipments
Shenzhen Skynex Tech Co.,Ltd.
Screen Testing Racks (30 sets )
Motherboard Testing Racks (50 sets )
Aging Test (17 rows)
High and Low Temperature/ Hot and Cold Shock Test Chamber
Salt Spray Test
Vibration Test
Package Drop Test
FPC Tension Testing Machine
Mirror Microscope
BM-7 Backlight Brightness Tester
Power Burn-in Test
Automated Optical Inspection (AOI)
Factory Warehouse
Shenzhen Skynex Tech Co.,Ltd.
LCM Material Warehouse
IC Warehouse
Electronic Material Warehouse
PCB Board Warehouse
Whole Machine Material Bin
